Cleanliness Particle Analysis System

Microscope with Motorized Stage

• Metnation Technologies can provide either the equipment or the testing service you require for the determination of the technical cleanliness of your components in accordance with inspection standards ISO16232
• Contamination removal from components used in automotive, hydraulics and production systems is becoming increasingly important as suppliers, producers and end users look for better reliability.
• The microscope analysis identifies the type & quantity of particles in different size classes including longest particle and fibres according to the applicable test standards applied.
• The microscope system can separate particles into metallic and non-metallic to give a distribution of metallic and non-metallic particles.

Microscope (Optical) System

Motorized stage :

• Motorized stage: Stage Size - 150 mm X 150 mm
• XY Movement - 60 X 60 mm (Motorized)
• Resolution - 05 micron or better
• Stage Control - Through software.

Particle Analysis Software :

• Pre- configured for ISO 16232.
• Calculation of Component-Cleanliness-Code (CCC) according to ISO 16232
• Software controlled Stage movements.
• Auto image stitching and analysis.
• Automatic scanning and capturing the entire field of filter paper.
• Software generate a single image of entire filter paper (size 47 mm). So as to analyze and deliver the results for their true sizes.
• Separation of particles as Metallic, Non-metallic and fiber
• Measurement of all the particles for their total number, size, perimeter, area.
• Distribution Metallic and Non-metallic particles as per their sizes in user defined size classes . Automatic detection of particle types Reflective, Non- Reflective, Reflective- Fibrous and Non-Reflective-Fibrous.
• Analysis of particle parameters for each particle (max particle size, min particle size, length, width, area ,fiber length, and many more).